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China Carbon Aerogel Insulation Suppliers | Factory Solutions for Battery Fire Protection & Building Insulation
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China Carbon Aerogel Insulation Suppliers | Factory Solutions for Battery Fire Protection & Building Insulation

Discover the extraordinary properties of carbon aerogel, often referred to as frozen smoke, which is an ultralight and low-density synthetic porous material comprising up to 99.8% air. Our pre-oxidized fiber aerogel blanket serves as a vital solution for thermal runaway protection in electric vehicle (EV) battery systems, while also offering exceptional high-performance insulation for construction applications. As a leading manufacturer and supplier in China, our factory specializes in producing top-quality aerogel products that meet the highest industry standards. Enhance your projects with our innovative aerogel technology, ideal for energy efficiency and safety

    Carbon aerogel represents a breakthrough in insulation technology - an ultralight, low-density synthetic porous material created by replacing the liquid in a gel with gas without collapsing its microstructure. This process results in a solid material composed of up to 99.8% air, earning it the nickname "frozen smoke" or "solid cloud." Our advanced pre-oxidized fiber aerogel blanket leverages these unique properties to deliver exceptional thermal performance across multiple industries.

    Critical Safety Application: Battery Fire Protection

    Specifically engineered for new energy battery cabinets, our pre-oxidized fiber aerogel blanket provides comprehensive thermal management solutions. During battery thermal runaway events, the material delivers crucial protection through:
    • Advanced Heat Insulation: Effectively contains and manages extreme temperatures
    • Flame Retardation: Prevents fire spread between battery cells and modules
    • Stress Reduction: Minimizes impact transmission during thermal incidents
    • Extended Escape Time: Creates vital additional minutes for passenger evacuation

    Technical Parameters

    Norminal Thickness 1mm to 5mm
    Density 180 kg/m3
    Suggested Temperature -100°C--450°C
    Fire Rating UL94-V0
    Thermal Conductivity (@25°C) ≤0.021 W/mK
    ROHS PASS
    Hydrophobicity ≥98%
    Flexibility Flexible
    Note: Roll fabrication for customized dimensions is available.

    Technical Advantages

    • Superior Thermal Performance: Extremely low thermal conductivity ensures maximum energy efficiency
    • Enhanced Safety: Grade A fire resistance rating provides reliable protection
    • Exceptional Durability: Resists damage during shipping, fabrication and installation
    • Installation Efficiency: Lightweight, flexible design enables quick deployment
    • Environmental Compatibility: Low-dust formulation with corrosion inhibition properties
    • Eco-Friendly: Safe, sustainable material composition

    Dual-Application Versatility

    While exceptionally effective for battery insulation in electric vehicles and energy storage systems, carbon aerogel simultaneously serves as an ideal insulation material for construction applications, delivering:
    • High-performance building envelope insulation
    • Ultra-thin profile with maximum thermal resistance
    • Moisture management and corrosion protection
    • Sustainable, non-toxic building solutions

    Packaging

    Samples are always available with 300mm*300mm for standard thickness.

    Frequently Asked Questions

    What is a pre-oxidized fiber aerogel blanket?

    It is an advanced insulation material utilizing carbon aerogel, which contains up to 99.8% air within its porous microstructure, combined with pre-oxidized fiber to deliver exceptional thermal protection and flame retardation.

    How does the aerogel blanket protect EV batteries?

    During thermal runaway events, the blanket contains extreme heat, prevents fire propagation between battery cells, absorbs physical stress, and extends critical escape time for vehicle occupants.

    What are the thermal limits and fire safety ratings of this material?

    The suggested operational temperature range is from -100°C to 450°C. It boasts a UL94-V0 fire rating and a thermal conductivity of ≤0.021 W/mK at 25°C.

    Is the aerogel blanket suitable for construction insulation?

    Yes, its high-performance building envelope insulation, ultra-thin profile, moisture management, and non-toxic composition make it ideal for modern construction applications.

    Can I get customized dimensions for my projects?

    Yes, roll fabrication is available for customized dimensions. Standard samples are also available in 300mm*300mm sizes for thickness testing.

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